Turn-key Metal 3D Printer

Meltio CNC Integration

The most affordable hybrid manufacturing solution, fitting almost any CNC machine on the market. Enable metal 3D printing and machining of complex geometries in a single process step. The Meltio Engine is the ideal CNC complement for near net shape manufacturing, repair and feature addition.


Dimensions (WxDxH): 390 x 700 x 1025 mm
Print Envelope (WxDxH): Depending on the integration
System Weight: 142 kg
Laser Type: 6 x 200 W direct diode lasers
Laser Wavelength: 976 nm
Total Laser Power: 1200 W
Power Input: 208 / 230 V single phase or 400 V three phase
Power Consumption: 2 – 5 kW peak depending on selected options
Process Control: Closed-loop, laser and wire modulation
Enclosure: Laser-safe, sealed, controlled atmosphere
Cooling: Active water-cooled chiller included
Wire Feedstock Diameter: 0.8 – 1.2 mm
Wire Feedstock Spool: BS300 or Wire drums
Wire Materials
Stainless Steels: Excellent strength and corrosion resistance.
Mild Steels: Cheap and ductile, with unparalleled machinability and weldability.
Carbon Steels: High impact strength, retain hardness at high temperatures.
Titanium Alloys: Highest strength to weight ratio and corrosion resistance.
Nickel Alloys: High versatility, outstanding heat and corrosion resistance.
Cooper & Aluminum: Under Development.
Printhead Information
Printhead Unretracted Size (WxDxH): 255 x 320 x 1045 mm
Printhead Retracted Size (WxDxH): 255 x 320 x 872 mm
Printhead Weight: 46.5 kg
Key Integration Requirements
Spindle motors can handle the additional weight.
Deployment mechanism can be mounted without collitions.
5 – 8 digital input ports available.
1 – 7 digital output ports available.
Ability to add a NO relays to the feed hold.
Possibility to add safety integration (depending on the integration).
Laser safety windows can be mounted.
Ability to add feed resume/start buttons.
Upgrades and Accessories
Dual Wire: This option allows to 3D print two wire materials sequentially with very quick wire switches.
Laser Alignment System: It allows users to calibrate Meltio’s multi-laser deposition head accurately and effortlessly prior to every print.

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